Machinery production

MACHINING

WELDING

surface treatment

Assembly

Heat treatment

other

PRODUCT PORTFOLIO ACCORDING TO MACHINING

Cubic parts

  • weldments, castings, fabrications up to 4 000 x 2 500 x 1 250 mm
  • table dimension 2 200 x 1 800

Rotary parts

  • Cylinders production
    ø up to 1 000 mm flanged
    ø up to 700 mm and 3 000 mm long
    ø up to 535 mm and 6 000 mm long, max. weight 6 t grinding
    ø up to 630 mm and 4200 mm long, max. weight 6 t

Other 

  • assemblies (up to 20 t, small series 5-10 parts, including electrical, pneumatic, hydraulic assembly and functionality testing)
  • welding MIG, MAG, TIG/WIG, MMA
  • tool repairs and sharpening
  • galvanic repairs
  • correction of chromium surface „Alfachrom“
  • production of gearing ø up to 1 100 mm module 1 – 12

PRODUCT PORTFOLIO ACCORDING TO MATERIALS

  • supplies of machined ferrous and non-ferrous metals
  • machining of materials supplied by customer (GG, GGG, GS, non-ferrous metals)
  1. Lathes – horizontal
    Max. part size: Dmax = 530 mm, Lmax = 6000 mm
    Accuracy of machining: IT9 and higher
    Machine models: SM16,RM25, SUI40, SUI50, SUI80, SN50, SUI63, SUI 80RP, SUS 80, UD 801 DE

  2. Lathes – vertical
    Max. part size: Dmax =1250 mm, Lmax = 710 mm
    Accuracy of machining: IT8 and higher
    Machine models: SKJ 12A
    Number of machines: 1
  3. Milling machines vertical and horizontal
    Max. part size: x = 1600mm, y= 400mm
    Accuracy of machining: IT8 and higher
    Machine models: FGU32, FGS25/32, FA4AU, FGSH40
  4. Drilling machines vertical
    Max. part size: x = 1600mm, y = 600mm z = 1400
    Accuracy of machining: IT11 and higher
    Machine models: VR4A,VR6A,VO50
  5. Surface grinders
    Max. part size: x = 1000 mm, y= 300mm z= 250mm
    Accuracy of machining: IT5 and higher
    Machine models: BPH 320 A, BPV 300, BRH 20.05
  6. Cylindrical grinders
    Internal Dimensions of parts: Dmin = 10 mm, Dmax = 250 mm, Lmax = 150 mm
    Accuracy of machining: IT5 and higher
    Machine models: BDU 250A
    External Max. part size: Dmax = 630 mm, Lmax = 4000 mm
    Accuracy of machining: IT5 and higher
    Machine models: BHU 32A, BUC63B, BHV50A,BU28 CNC grinder BUC 63-3000
    CNC Max. part size: Dmax = 630 mm Lmax = 3000 mm
    Accuracy of machining: IT5 and higher
  7. CNC system Fanuc Hobbing of gears (Cylindrical, bevel and worm)
    Teeth: Straight, angled, shaped (band wheel for pulley)
    Exterior teeth Size: Dmax = 1200 mm, mmax=10mm
    Interior teeth Size: Dmax = 400 mm, mmax=6mm
    Accuracy of machining: from St. 7 Machine models: FO-6, FO-10, OHO20, OH6, MAAG, PFAUTER, ZSTWK.
  8. Planers, slotters and broaching Slotting Size: Dmax = 650 mm z =450 Accuracy of machining: IT9 and higher
    Machine models: HOV 25, STANKOIMPORT 7D430
  9. Broaching
    Size: Dmax = 500 mm, Lmax=300mm
    Accuracy of machining: IT8 and higher
    Machine models: STANKOIMPORT Dynamic balancing
    Size: Dmax = 300 mm, Lmax = 3400 mm, mmax=350kg
    Accuracy of machining: IT8 and higher
    Machine models: TIRARAVENSTEIN
NC a CNC lathes horizontal:
  • Type of machine: SPR 63 NC
  • Positioning accuracy: 0,01 mm
  • Max part size: Dmax = 320 mm, Lmax = 350 mm
  • Number of machines: 2
  • Other functions: Automatic bar feed (up to Dmax = 63 mm)
  • Type of machine: Weiler 1000
  • Positioning accuracy: 0,01 mm
  • Max part size: Dmax = 1000 mm, Lmax = 3000 mm
  • Number of machines: 1
  • Type of machine: MASTURN 70 CNC
  • Positioning accuracy: 0,01 mm
  • Max part size: Dmax = 720 mm, Lmax = 3000 mm
  • Number of machines: 1
  • Type of machine: SKT 28LM
  • Positioning accuracy: 0,01 mm
  • Max part size: Dmax = 415 mm Lmax = 1070mm
  • Other functions: Driver tools “C” axis
  • Number of machines:1
  • Type of machine: MD5 SS CNC Positioning accuracy: 0,01 mm
    Max part size: Dmax = 400 mm, Lmax = 1100 mm
    Number of machines:1
    Other functions: Driver tools “C” axis
  • Type of machine: SKT 400
  • Positioning accuracy: 0,01 mm
  • Max part size: Dmax = 535 mm, Lmax = 1200mm
  • Number of machines:1
  • Type of machine: UD 802 CNC – Schaerer
  • Positioning accuracy: 0,01 mm
  • Max part size: Dmax = 520 mm Lmax = 4000 mm
  • Number of machines:1

CNC lathes vertical
  • Type of machine: SKJ 10CNC
  • Positioning accuracy: 0,01 mm
  • Max part size: Dmax = 1000 mm, Lmax =1000 mm
  • Number of machines: 1

CNC milling machines
  • Type of machine: FGS 40CNC
  • Positioning accuracy: 0,01 mm
  • Axes: x = 800 mm y = 400 mm z = 500 mm
  • Number of machines: 1

NC boring machines
  • Type of machine: WHN9B
  • Positioning accuracy: 0,05 mm
  • Table dimensions: 1120 x 990 mm Axes: x = 1200 mm y = 900 mm z = 650 mm
  • Number of machines: 1
  • Type of machine: WHN10 NC
  • Positioning accuracy: 0,03 mm
  • Table dimensions: 1100×1100 mm Axes: x = 1200 mm y = 900 mm z = 650 mm
  • Number of machines: 1
  • Type of machine: WD130
  • Positioning accuracy: 0,03 mm
  • Table dimensions: 2000×2000 mm Axes: x = 3200 mm y = 1250mm z = 1000 mm
  • Loading mechanism: rotating table
  • Number of machines: 1

NC and CNC drilling machines

  • Type of machine: VXR 50 NS632A
  • Positioning accuracy: 0,02 mm
  • Axes: x = 600 mm y = 400 mm z = 400 mm
  • Number of machines: 1
  • Type of machine: VXR 50 NS316
  • Positioning accuracy: 0,02 mm
    Axes: x = 600 mm y = 400 mm z = 400 mm
  • Number of machines: 1CNC

CNC machining centers- vertical

  • Type of machine: DECKEL-MAHO C100V
  • Positioning accuracy:0,01 mm
  • Table dimensions: 1250 x 800 mm
  • Pallet size: 760 x 460 mm
  • Axes: x = 1000 mm y = 800 mm z = 600 mm
  • Loading mechanism: Pallet changer (2 pallets)
  • Number of machines: 1
  • Type of machine: MATEC 30L
  • Positioning accuracy: 0,01 mm
  • Table dimensions: 2500 x 1050mm
  • Axes: x = 2000 mm y = 1000 mm z = 600 mm
  • Loading mechanism: Table; can be divided into two working areas
  • Number of machines: 1
  • Type of machine: MCV 1000 -Power
  • Positioning accuracy: 0,01 mm
  • Table dimensions: 1300 x 670mm
  • Axes: x = 1016 mm y = 610 mm z = 720 mm
  • Number of machines: 1
  • Type of machine: Feeler 2215
  • Positioning accuracy: 0,01 mm
  • Table dimensions: 2200 x 1100 mm
  • Axes: x = 2120 mm y = 1400 mm z = 750mm
  • Number of machines: 1

CNC machining centers – horizontal

  • Type of machine: Buckhard & Weber MC60H
  • Positioning accuracy: 0,01 mm
  • Pallet size: 630 x 630 mm
  • Axes: x = 800 mm y = 600 mm z = 600 mm
  • Loading mechanism: Pallet changer (8 and10 pallets)
  • Type of machine: TAJMAC – ZPS H 63 / H800
  • Positioning accuracy: 0,01 mm
  • Pallet size: 800 x 630 mm
  • Axes: x = 1010 mm y = 800 mm z = 1010 mm
  • Loading mechanism: Pallet changer (2 pallets)
  • Number of machines: 2
  • Type of machine: TOS WHQ 13 NC
  • Positioning accuracy: 0,01 mm
  • Table dimensions: 2200 x 1800 mm
  • Axes: x = 3500mm/4000mm y = 2000mm/2200mm z = 1250mm
  • Number of machines: 2
  • Type of machine: Hyundai – Kia HX630
  • Positioning accuracy: 0,008 mm
  • Table dimensions: 630 x 630 mm
  • Axes: x = 1085mm y = 850mm z = 850mm
  • Number of machines: 1
  • Type of machine: DAEWOO HP500
  • Positioning accuracy: 0,008 mm
  • Table dimensions: 500 x 500 mm
  • Axes: x = 800mm y = 700mm z = 750mm
  • Number of machines: 1
  • Type of machine: WH 10 CNC
  • Positioning accuracy: 0,01 mm
  • Table dimensions: 1000×1000 mm
  • Axes: x = 1250 mm y = 1100 mm z = 940mm
  • Number of machines: 1
  • Type of machine:  OC VISION WIDE SF-4127
  • Positioning accuracy: 0,02 mm
  • Table dimensions: 4000×1800 mm
  • Axes: x = 4100 mm y = 1870 mm z = 1000mm
  • Number of machines: 1
  • Type of machine: OC TYC FPPC400/11 CNC
  • Positioning accuracy: 0,02 mm
  • Table dimensions: 3000×10000 mm
  • Axes: x = 11000 mm y = 4000 mm z = 1500mm
  • Number of machines: 1

Types of heat treatments:

  • Stress relieving Annealing Normalising Re-crystallisation Hardening:

              a, in water
              b, in oil
              c, in air (“self-hardening” materials)

Heat treatment furnaces:

  • Furnace Type: Box furnace
  • Max. part size: 1 100 x 600 x 500 mm
  • Sampling of temperature and time: digital with log
  • Quantity: 1
  • Type: Pit furnace
  • Max. part size: d800 x 1 400 mm
  • Quantity: 1 Furnace
  • Type: Pit furnace
  • Max. part size: d850 x 1 000 mm
  • Quantity: 1

CRANE CAPACITY

  • Main passages 5t, 3t, Jib cranes 250-1000kg.
  • Subassembly area 8t, 3t.
  • Main assembly area 20t

Gallery